Automatización del modelado geométrico y análisis paramétrico en COMSOL Multiphysics® utilizando MATLAB® LiveLink™ J. Adv. Educ. Sci. Humanit. (July - December 2026) 4(2): 15-22 https://doi.org/10.5281/zenodo.21854571 ISSN 3091-1583 ORIGINAL ARTICLE Automated Geometric Modeling and Parametric Analysis in COMSOL Multiphysics® Using MATLAB® LiveLink™ Jaime E. Pérez jaime.fernandez@unic.co.ao Received: 09 March 2026 / Accepted: 04 July 2026 / Published online: 31 July 2026 © The Author(s) 2026 Jaime E. Pérez · Duliet Hong Abstract The manual construction of multiphysics models in COMSOL Multiphysics® with variable geometries is an iterative task, prone to human errors and hardly reproducible when large design spaces need to be explored. This paper presents a systematic methodology for the full automation of the COMSOL Multiphysics® modeling cycle using the MATLAB® LiveLink™ interface: from parametric CAD geometry construction to multidisciplinary physics configu- ration, adaptive meshing and solver execution. The architec- ture of a four- module automation environment is described —parametric input, geometry construction, physics and mul- tiphysics assignment, and resolution— and each module is formalized with its methodological rationale, reusable code patterns and numerical quality considerations. The method- ology is illustrated with an engineering case study: the sim- ulation of twelve geometric variants of molds for a pulsed electric field sintering process, in which manual exploration would have required between 9 and 18 hours of work and was completed in under 2 hours with the automated environ- ment. Results validate the effectiveness of the approach and confirm its transferability to any engineering domain requir- ing parametric studies over variable geometries in COMSOL Multiphysics®. Keywords COMSOL Multiphysics®, MATLAB® LiveLink™, parametric modeling, CAD automation, multi- physics FEM, simulation-driven design, design space explo- ration. Resumen La construcción manual de modelos multifísi- cos en COMSOL Multiphysics® con geometrías variables es una tarea iterativa, propensa a errores humanos y difícilmen- te reproducible cuando se necesita explorar grandes espacios de diseño. Este artículo presenta una metodología sistemáti- ca para la automatización completa del ciclo de modelado en COMSOL Multiphysics® mediante la interfaz MATLAB® LiveLink™: desde la parametrización de la geometría CAD hasta la configuración de la física multidisciplinar, el malla- do adaptativo y la ejecución del solucionador. Se describe la arquitectura de un entorno de automatización de cuatro mó- dulos—entrada paramétrica, construcción geométrica, asig- nación de física y multifísica, y resolución— y se formaliza cada módulo con su fundamento metodológico, los patrones de código reutilizables y las consideraciones de calidad nu- mérica. La metodología se ilustra con un caso de estudio de ingeniería: la simulación de doce variantes geométricas de moldes para un proceso de sinterización por campos eléctri- cos pulsados, en el que la exploración manual habría reque- rido entre 9 y 18 horas de trabajo y se completó en menos de 2 horas con el entorno automatizado. Los resultados validan la efectividad del enfoque y confirman su transferibilidad a cualquier dominio de ingeniería que requiera estudios pa- ramétricos sobre geometrías variables en COMSOL Multi- physics®. Palabras clave COMSOL Multiphysics®, MATLAB® LiveLink™, modelado paramétrico, automatización CAD, MEF multifísico, diseño basado en simulación, exploración de espacio de diseño. How to cite Pérez, J. E., & Hong, D. (2026). Automated Geometric Modeling and Parametric Analysis in COMSOL Multiphysics® Using MATLAB® LiveLink™. Journal of Advances in Education, Sciences and Humanities, 4(2), 15-22. https://doi.org/10.5281/zenodo.21854571 Faculdade de Engenharia, Universidade Internacional do Cuanza, Cuito, Angola.
J. Adv. Educ. Sci. Humanit. (July - December 2026) 4(2): 15-22 16 Introduction Multiphysics simulation using the Finite Element Method (FEM) has become a fundamental tool in modern enginee- ring. Platforms such as COMSOL Multiphysics® make it possible to model the simultaneous interaction of thermal, mechanical, electrical, electromagnetic, and fluid phenome- na within a unified environment (COMSOL, 2022). Howe- ver, when the objective is to explore system behavior as a function of geometric or parametric variations—as occurs in design studies, optimization, or sensitivity analysis—the ma- nual construction of each variant through COMSOL’s gra- phical user interface (GUI) becomes a significant bottleneck. The GUI-based workflow presents three structural limita- tions for parametric exploration: (1) the configuration time required for each model increases in proportion to the num- ber of variants, making the analysis of dozens or hundreds of cases impractical; (2) manual data entry introduces con- sistency errors among variants; and (3) the steps performed through the GUI are not documented in a reproducible man- ner, hindering traceability and peer review. These limitations are particularly critical in fields where device geometry is the primary design variable, such as manufacturing molds, fluid channels, bone structures in bioengineering, antenna geome- tries, or components with graded properties. COMSOL Multiphysics® provides a direct solution throu- gh the MATLAB® LiveLink™ interface, which exposes the core modeling engine as a Java object library accessible from the MATLAB® programming environment. Through this interface, the entire modeling cycle—geometry, physics, meshing, and solution—can be encoded as an executable, parameterized, and reusable script (COMSOL, 2022; May- boudi, 2020). Despite the evident advantages of this approach, the lite- rature lacks a systematic and transferable description of the automation methodology. Studies that use LiveLink™ for MATLAB® often present the code as a secondary artifact of the article, without documenting the design decisions un- derlying the modeling environment or the reusable patterns that would allow its adaptation to new problems (Pepper & Heinrich, 2017; Griebel et al., 2017). This article addresses that gap. The objective of this study was to describe a formal and transferable methodology for automating modeling in COMSOL Multiphysics® through MATLAB® LiveLink™, applicable to any engineering field requiring the systematic evaluation of models with variable geometry. The metho- dology is structured around four functional modules and is illustrated through a materials engineering case study. The contributions of the article are: (i) the formalization of the automation architecture, (ii) the documentation of funda- mental coding patterns, (iii) a mixed-meshing strategy for models with kinematically heterogeneous domains, and (iv) the quantification of the computational benefits compared with the manual workflow. Methodology COMSOL Multiphysics® exposes its modeling engine through a high-level Java API. The LiveLink™ for MAT- LAB® interface acts as a bridge between this API and the MATLAB® environment, allowing COMSOL models to be instantiated, manipulated, and solved directly from MAT- LAB® code. From a software engineering perspective, Li- veLink™ implements the Facade design pattern: it abstracts the internal complexity of the COMSOL engine and expo- ses it through a coherent and hierarchical object interface (COMSOL, 2022). A COMSOL model is represented in MATLAB® as a `model` object created using the `ModelUtil.create(‘Model’) command. This object provides access to all model subsys- tems through chained methods that follow the hierarchy: `model → component → {geom, physics, mesh, study}. Ta- ble 1 outlines this hierarchy and its correspondence with the modules of the proposed automation framework. The LiveLink™ interface allows global model parame- ters to be defined using `model.param.set (name, value, des- cription). These parameters are evaluated by the COMSOL engine throughout all stages of the model—including geo- metry construction, boundary conditions, and material pro- perties—and can be modified programmatically before each solution run. This constitutes the fundamental mechanism for automated parametric exploration (Figure 1). Table 1. Object hierarchy of the COMSOL Multiphysics® API accessible through MATLAB® LiveLink™ Level COMSOL Object Responsibility 1 model Root object: global parameters, label, and file path 2 model.component('comp1') Model component comprising geometry, physics, and mesh 3a .geom('geom1') 1D, 2D, 3D, or axisymmetric CAD geometry 3b .physics('id') Physics interface, such as FEM or heat transfer 3c .mesh('mesh1') Mesh configuration 4 model.study('std1') Study type: stationary, time-dependent, among others
J. Adv. Educ. Sci. Humanit. (July - December 2026) 4(2): 15-22 17 The use of global parameters instead of literal values in the code provides two advantages: (1) it centralizes varia- tion among models at a single control point, and (2) it allows COMSOL to evaluate parametric expressions in the boun- dary conditions, thereby eliminating inconsistencies be- tween modules. The COMSOL geometry API supports 2D primitives (Rectangle, Circle, Ellipse, Polygon, and BezierPolygon) and 3D primitives (Block, Cylinder, Sphere, and Cone), as well as Boolean operations (Union, Difference, and Intersec- tion) and geometric transformations (Move, Rotate, Scale, and Mirror). For problems with axial symmetry, the spa- tial dimension can be configured as 2D axisymmetric, the- reby reducing the computational cost of the corresponding three-dimensional problem without compromising solution accuracy. The proposed methodology organizes the automation fra- mework into four sequential functional modules, as shown in Table 2. This modular separation follows the single-respon- sibility principle: each module encapsulates a clearly defined function within the modeling cycle, thereby facilitating the replacement or extension of any module without affecting the others. Figure 1. Definition of the global parameters of the sample and the sintering process in COMSOL Multiphysics. Table 2. Modular architecture of the proposed automation framework Module Function Output M1: Parametric input Receive and validate the geometric and physical parameters of the problem Parameter vectors/structures M2: CAD geometry Programmatically construct the system geometry in COMSOL geom object with n subdomains M3: Physics and multiphysics Assign physics interfaces, material properties, and multiphysics couplings Multiphysics model ready to be solved M4: Meshing and solution Configure the adaptive mesh and run the solver Results dataset for post- processing The input module defines the interface between the analyst and the automation framework. Its function is to receive the parameters that characterize each model variant and transfer them to the COMSOL engine through `model.param.set()`. Three implementation modes are available, each offering a different level of automation: Interactive input: uses MATLAB®’s `input()` function. It is suitable for exploratory analyses or models with a limited number of parameters. Input from a structured file (JSON, CSV, or Excel): ena- bles batch execution without user intervention. It is recom- mended for design studies involving more than ten variants. Input from an external calling script: the automation fra- mework is invoked as a function within a MATLAB® `for` loop, with the parameters passed as arguments. This is the most appropriate pattern for integration with optimization algorithms. Regardless of the selected mode, Module M1 should inclu- de range validation and geometric constraints—for example, ensuring that the inner radius of the mold is greater than the specimen radius—to prevent invalid geometries from rea- ching the COMSOL engine and causing late-stage errors that are difficult to diagnose. This module (Module M2: CAD Geometry Construction) implements the programmatic construction of the system geometry. Its fundamental design principle is exclusive parameter dependence: no coordinate or dimension should appear as a literal value in the code; instead, all values must be derived from the parameters defined in M1. This ensures that any modification made in M1 is automatically propaga- ted throughout the entire geometry. The general pattern for creating a two-dimensional geome- tric component is presented in Figure 2.
J. Adv. Educ. Sci. Humanit. (July - December 2026) 4(2): 15-22 18 Figure 2. General pattern for creating geometric primitives and assigning parametric positions and dimensions in COMSOL Multiphysics. For systems with repeated components—for example, multiple spacers or material layers—the preceding pattern is encapsulated within a parameterized loop. Figure 3 illustrates the relative-positioning logic: each component is positioned according to the boundary position of the preceding compo- nent, accumulated in a displacement variable (offset_z). This approach eliminates the need to recalculate absolute posi- tions when the dimensions of any component change. Figure 3. Parametric creation and vertical positioning of separator elements in the COMSOL geometry. For molds with complex geometric profiles—such as con- ical, curved, or control-point-defined profiles—the Bezier- Polygon primitive makes it possible to construct arbitrary contours using segments of configurable degree. When the mold profile is the variable design parameter, the set of con- trol points is recalculated during each iteration based on the M1 parameters, thereby automatically generating the desired geometry. Module M3 assigns the physics interfaces governing the problem to the geometry constructed in M2. The COMSOL API distinguishes between physics interfaces, which imple- ment the governing equations over the subdomains, and mul- tiphysics couplings, which link the dependent variables of different interfaces. Its programmatic declaration follows the pattern shown in Figure 4. Figure 4. Creation of the physics interface, assignment of subdomain properties, and definition of multiphysics coupling in COMSOL Multiphysics.
J. Adv. Educ. Sci. Humanit. (July - December 2026) 4(2): 15-22 19 Material properties are assigned through subdomain groups so that all subdomains composed of the same materi- al share identical properties without code duplication. When material properties depend on temperature or other model variables, they must be defined as COMSOL expressions— text strings evaluated by the engine during each solver itera- tion—rather than as scalar values. A recommended practice is to separate material assign- ment from the definition of boundary conditions by placing them in independent subfunctions. This facilitates the reuse of material-related code when the geometry is modified, and vice versa. Module M4 has the greatest impact on the accuracy and computational cost of the simulation. Mesh quality deter- mines the discretization error of the numerical solution, whereas the number of elements determines the solution time. For problems involving multiple coupled physics and kinematically heterogeneous domains, the meshing strategy must be carefully designed. A mixed-meshing strategy comprising three domain types is proposed for problems that combine deformation, dis- placement, and rigid domains: Fixed mesh (Free triangular): used for rigid domains with- out displacement or deformation. It is generated automati- cally and conforms to the geometry. This is the default mesh type and the most computationally efficient. Adaptive mesh with Laplacian smoothing (Deformed ge- ometry): used for domains undergoing rigid-body displace- ment, meaning that they move as solids without deforming. Laplacian smoothing redistributes the mesh nodes according to the displacement field, thereby preventing element distor- tion. Moving mesh (Moving mesh): used for domains under- going actual material deformation, such as fluids or powder materials under compression. It requires the configuration of boundary conditions for mesh displacement. Mesh quality (Figure 5) is evaluated using the index q, defined for triangular elements as q = 4√3·A / (h₁² + h₂² + h₃²), where A is the area of the triangle and hᵢ represents the length of each side. A value of q > 0.3 ensures that mesh quality does not compromise the solution, whereas q = 1 cor- responds to the optimal equilateral triangle. Figure 5. Mesh generation with fixed-domain meshing and local refinement at critical boundaries in COMSOL Multiphys- ics. For stationary problems, COMSOL offers three direct solvers based on LU decomposition: MUMPS, PARDISO, and SPOOLES. The optimal choice depends on the charac- teristics of the problem and the available hardware. Table 3 summarizes their comparative features. For most parametric studies conducted on desktop hard- ware or conventional computing servers, PARDISO provides the best balance between computational speed and memory usage. Its configuration in LiveLink™ iis performed as in Figure 6. To illustrate the methodology, a materials engineering problem was selected: the design of molds for the Spark Plasma Sintering (SPS) of functionally graded materials (FGMs). During the SPS process, a pulsed direct current flows through the punch–mold–specimen system, generating heat through the Joule effect. Table 3. Comparison of direct solvers for stationary studies in COMSOL Multiphysics® Solver Speed RAM usage Out-of-core Recommended for PARDISO Very high High Yes Medium and large models; Intel hardware MUMPS High High Yes MPI cluster computing SPOOLES Low Moderate No Small models; limited RAM
J. Adv. Educ. Sci. Humanit. (July - December 2026) 4(2): 15-22 20 Figure 6. Configuration and execution of the stationary study using the PARDISO solver in COMSOL Multiphysics. The current distribution—and consequently the axial tem- perature profile—depends critically on the mold geometry. The objective of the parametric study was to identify the mold geometry that maximizes the axial thermal gradient, ΔT, within the specimen, which is a necessary condition for producing FGMs with a predetermined gradation. The multiphysics model is a coupled electro-thermo-me- chanical model that integrates the electric charge conserva- tion equations, Fourier’s heat conduction equation with a Joule-heating source term, and the mechanical deformation equations under uniaxial pressure. The system is axisym- metric and was therefore solved using a two-dimensional axisymmetric model. The sintering temperature was 1,173 K, and the compaction pressure was 50 MPa, corresponding to the processing conditions for barium hexaferrite (BaM). Twelve geometric variants derived from two reference de- signs (Tokita et al., 2003, 2007) were evaluated and desig- nated 1V1–1V6 and 2V1–2V6. The parameter varied among the alternatives within each family was the axial position of the transition point in the mold’s conical profile. The speci- men geometry remained constant across all variants, with a thickness of 0.01 m and a radius of 0.005 m. Module M2 constructs the complete system geometry through a loop that iterates over the twelve variants. During each iteration, the mold profile is generated using a quadrat- ic `BezierPolygon` primitive whose control points are recal- culated according to the parameter P of the corresponding variant. The execution time of Module M2 for each variant, excluding the solution stage, is less than 1 second. Module M3 defines three physics interfaces—solid me- chanics, heat transfer, and electric currents—and three multi- physics couplings: thermal expansion, temperature coupling, and electromagnetic heating. The material properties—ED-3 graphite and Inconel 718 for the mold and electrodes, and BaM powder for the specimen—are assigned through sub- domain groups. Module M4 implements the mixed-meshing strategy de- scribed in Section 3.4.1: a fixed mesh for the Inconel com- ponents, an adaptive mesh with Laplacian smoothing for the punches, which move axially under the applied pressure without deforming, and a moving mesh for the compacted powder specimen. The resulting average mesh quality was q = 0.73, with 2,572 triangular elements. Results and discussion Table 4 presents the axial thermal gradients (ΔT) obtai- ned for the twelve variants. Compliance with the minimum functional gradation criterion is also indicated (ΔT ≥ 25 K), a threshold established in the literature to ensure microstruc- tural heterogeneity (El-Wazery & El-Desouky, 2015). Table 4. Axial thermal gradient ΔT (K) for the Twelve geometric variants evaluated. Overall optimal variant. Family V1 V2 V3 V4 V5 V6 Optimal Variant Maximum ΔT (K) Family 1 (ΔT, K) 31.24 31.09 31.49 28.72 24.09 15.61 1V3 31.49 Family 2 (ΔT, K) 59.04 49.15 57.65 50.87 34.47 18.04 2V1 59.04 Minimum threshold ≥ 25 K Nine of the twelve variants exceeded the functional gra- dation threshold. Variant 2V1 produced the highest gradient (ΔT = 59.04 K), approximately twice that of the best variant in Family 1 (1V3, ΔT = 31.49 K). The variants with the lar- gest outer mold radius (1V6 and 2V6) produced the lowest gradients, indicating that excess conductive mass disperses the current flow excessively. Table 5 quantifies the computational benefits of the auto- mation framework compared with the manual workflow in the COMSOL graphical user interface for the present case study. Table 5. Efficiency comparison between the Manual GUI Workflow and the automated framework Activity Manual GUI Workflow Automated workflow Reduction Configuration per variant (geometry + physics + mesh) 45–90 min < 5 s > 95% Total configuration time for 12 variants 9–18 hours < 1 min > 99% Consistency errors between variants Frequent None 100% Exact reproducibility Not guaranteed Complete
J. Adv. Educ. Sci. Humanit. (July - December 2026) 4(2): 15-22 21 The case study results demonstrate that the proposed me- thodology qualitatively transforms the types of parametric analyses that can be feasibly conducted in COMSOL. The reduction in configuration time of more than 95% is not me- rely a matter of convenience; it enables design studies invol- ving a number of variants that would be impractical under a manual workflow. This creates opportunities to integrate the framework with gradient-based, evolutionary, or Baye- sian optimization algorithms, which require the evaluation of hundreds or thousands of configurations. From a software engineering perspective, the modular ar- chitecture of the framework complies with the SOLID prin- ciples. Each module has a single responsibility, in accordan- ce with the Single Responsibility Principle (SRP); modules can be extended without modifying existing ones, as esta- blished by the Open–Closed Principle (OCP); and replacing one module—for example, changing the type of physics in M3 or the solver in M4—does not affect the others. This ar- chitecture facilitates the reuse of the framework in new en- gineering fields. The mixed-meshing strategy presented in Section 3.4.1 is particularly relevant for models with kinematically he- terogeneous domains, a common situation in biomechanics involving soft and rigid tissues, fluid–structure interaction, and manufacturing processes involving material deforma- tion. The implementation of three mesh types—fixed, adap- tive, and moving—within the same model, together with the appropriate Dirichlet boundary conditions for domains un- dergoing displacement, is a solution not documented in stan- dard COMSOL tutorials and represents one of the technical contributions of this study. One limitation of the current implementation is that inte- ractive data entry using (input()) is unsuitable for integration with optimization algorithms. A natural extension would be to replace M1 with an interface capable of reading configu- ration files in formats such as JSON, YAML, or Excel, and to encapsulate the entire framework as a MATLAB® func- tion with the signature `f(params) → results`. This structure would be compatible with the objective functions used by MATLAB® optimization toolboxes, including `fmincon`, `ga`, and `surrogateopt`. Conclusions The methodology presented and the results of the case study support several conclusions. First, a four-module methodology was formalized to fully automate the COM- SOL Multiphysics® modeling cycle through MATLAB® LiveLink™. This framework documents reusable coding patterns and the numerical quality considerations associated with each module. The exclusive use of parameters in geo- metric construction, implemented in Module M2, ensures consistency among model variants and eliminates the human errors associated with manual workflows. In the case study, this approach reduced model configuration time by more than 95%. The proposed mixed-meshing strategy—combin- ing fixed, adaptive with Laplacian smoothing, and moving meshes—successfully addresses the coexistence of domains with different kinematic regimes within a single multiphys- ics model. The strategy achieved an average mesh quality of q = 0.73 in the case study. The modular architecture of the automation framework is transferable to any engineering field requiring parametric analysis in COMSOL Multiphys- ics®, regardless of the type of physics involved, the dimen- sionality of the problem, or the solver employed. Finally, ex- tending the framework toward automatic optimization using gradient-based, evolutionary, or Bayesian search algorithms would require only the replacement of Module M1 with a function interface compatible with MATLAB® optimization toolboxes. This development represents the main direction for future work. References Bódis, E., Tapasztó, O., Károly, Z., Balázsi, K. y Balázsi, C. (2022). Fabrication of graded alumina by spark plasma sintering. The International Journal of Advanced Manu- facturing Technology, 118(9–10), 3519–3528. https:// doi.org/10.1007/s00170-021-07855-0 Chen, H., Wei, X., Liang, Z., Zhou, J., Li, Y. y Xie, Z. (2024). Numerical simulation of heat transfer during spark plas- ma sintering of porous SiC. 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