Colorantes naturales en la industria alimentaria: el rol de las antocianinas
y su proceso de secado por aspersión
J. Food Sci. Gastron
. (January - June 2023) 1(1): 22-34
https://doi.org/10.5281/zenodo.13975102
ISSN: 3073-1283
REVIEW ARTICLE
Natural colorants in the food industry: the role of anthocyanins
and their spray drying process
Daliannis Rodríguez
rcdaly92@gmail.com
1
Instituto de Farmacia y Alimentos, Universidad de La Habana, Cuba.
Received: 9 December 2022 / Accepted: 13 January 2023 / Published online: 31 January 2023
© The Author(s) 2023
Daliannis Rodríguez
1
Abstract
The use of natural colorants in the food indus-
try has garnered increasing interest due to the demand for
healthier and safer products for consumers. Among these
colorants, anthocyanins, compounds found in various fruits
and vegetables, stand out for their ability to provide vibrant
colors and their antioxidant properties. However, their in-
dustrial application faces challenges related to their stabil-
ity against factors such as light, pH, and temperature. This
review described the role of anthocyanins as natural colo-
rants, addressing their properties, benefts, and limitations in
food products. Additionally, spray drying was analyzed as a
promising technique to improve the stability and shelf life of
anthocyanins, facilitating their efective incorporation into
the industry. Recent studies on the impact of this process on
the bioactive properties of anthocyanins were reviewed, as
well as their application in the development of food products
utilizing natural colorants.
Keywords
anthocyanins, natural colorants, food industry,
stability, spray drying, antioxidant properties.
Resumen
El uso de colorantes naturales en la industria
alimentaria ha suscitado un creciente interés debido a la
demanda de productos más saludables y seguros para los
consumidores. Entre estos colorantes, las antocianinas, com-
puestos presentes en diversas frutas y hortalizas, se destacan
por su capacidad para proporcionar colores vibrantes y por
sus propiedades antioxidantes. Sin embargo, su aplicación
industrial enfrenta desafíos relacionados con su estabilidad
ante factores como la luz, pH y temperatura. Esta revisión
describió el papel de las antocianinas como colorantes na-
turales, abordando sus propiedades, benefcios y limitacio
-
nes en productos alimentarios. Además, se analizó el secado
por aspersión como una técnica prometedora para mejorar la
estabilidad y la vida útil de las antocianinas, facilitando su
incorporación efcaz en la industria. Se revisaron estudios
recientes sobre el impacto de este proceso en las propiedades
bioactivas de las antocianinas, así como su aplicación en el
desarrollo de productos alimentarios que utilizan colorantes
naturales.
Palabras clave
antocianinas, colorantes naturales, industria
alimentaria, estabilidad, secado por aspersión, propiedades
antioxidantes.
How to cite
Rodríguez, D. (2023) Natural colorants in the food industry: the role of anthocyanins and their spray drying process.
Journal of Food Science and Gastronomy
,
1(1), 22-34. https://doi.org/10.5281/zenodo.13975102
J. Food Sci. Gastron
. (January - June 2023) 1(1): 22-34
23
Introduction
Color is a quality characteristic of food products. Colorants
are added to food for various functions: to make them more
attractive, to counteract color loss during processing, to en-
hance quality, and to infuence consumers to purchase them
(Madhava & Sowbhagya, 2012). Color plays a fundamental
role, as it is associated with a favor threshold, a perception
of sweetness, food preference, and acceptability (Clydesda-
le, 1993). According to Downham & Collins (2000), there
are four types of colorants available in the food market: syn-
thetic (42%), natural (27%), nature-identical (20%), and ca-
ramel (10%).
The use of synthetic colorants is supported by their lower
cost, stability, and brightness compared to natural colorants.
However, various studies have linked some of them to car-
cinogenesis, genotoxicity, and neurotoxicity (Kobylewski &
Jacobson, 2010).
Natural colorants, on the other hand, are derived from
inexhaustible sources, such as plant material, insects, algae,
cyanobacteria, and fungi (Mortensen, 2006). Recent consu-
mer trends demand natural products with therapeutic and
medicinal properties, among other reasons, which are related
to the toxicity attributed to synthetic colorants (Chaitanya,
2014).
Anthocyanins are pigments responsible for a range of co-
lors that span from red to purple in fowers, fruits, leaves,
stems, and roots of plants (Castañeda et al., 2009). These
pigments are favonoids with antioxidant activity that have
been linked to the prevention of cardiovascular, and neuro-
logical diseases, cancer, and diabetes (Konczak & Zhang,
2004).
The color and stability of anthocyanins are afected by va
-
rious extrinsic and intrinsic factors (Enaru et al., 2021). In
this sense, spray drying is a cost-efective method that pre
-
serves the colorant by trapping the bioactive ingredient wi-
thin the encapsulating material (Cai & Corke, 2000).
The objective of this article was to describe the use of an-
thocyanins as natural colorants in the food industry, with a
particular focus on anthocyanins, evaluating their potential
as alternatives to synthetic colorants. Additionally, the spray
drying process will be examined as a key technique for pre-
serving their bioactive properties and stability, highlighting
its impact on the quality of the fnal product.
Food additives
A food additive is any substance that is not normally con-
sumed as a food itself, nor is it used as a basic ingredient
in food, whether or not it has nutritional value, and whose
addition to food during its production, manufacturing, prepa-
ration, treatment, packaging, transport, or storage results (or
can reasonably be expected to result) directly or indirectly in
itself or its by-products becoming a component of the food
or afecting its characteristics. This defnition does not inclu
-
de contaminants or substances added to food to maintain or
improve nutritional qualities (NC 277, 2008).
The use of additives must be regulated by professional
ethics, as they must provide a beneft to the food, either by
improving it or by extending its shelf life. An excess of them
would transform them into contaminants or constitute fraud
(Valle, 2000).
The search for a balance between the safety of their intake
and the technological beneft they provide to foods is essen
-
tial due to the need for their use (Parra, 2004).
There are diferent types of additives, including preserva
-
tives, colorants, enhancers, antioxidants, favorings, nutritive
and non-nutritive sweeteners, vitamins, amino acids, nucleo-
tides, carbohydrates (gums, sugars, among others), stabili-
zers, thickeners, emulsifers, enzymes, minerals, and others
(Castillo, 2016).
Food colorants
Color is the frst sensory impression of a product; it can
even infuence the perception of its smell, taste, temperatu
-
re, texture, and even nutrient content (Valle, 2000; Lakshmi,
2014). Both color and its uniformity are important compo-
nents in the visual quality of foods and play a crucial role in
consumer choice (Brennan, 2008), and therefore in the suc-
cess or failure of a product. Foods in their natural state have
colors that vary both with the seasonality of the raw material
and with the technological treatments applied during proces-
sing (Valle, 2000; Ibáñez et al., 2003).
Colorants are substances that can have either a natural or
an artifcial origin (Badui, 2006) and are used either to en
-
hance the color of certain foods, those that have lost color
during industrial treatment or to make them more attractive.
They can also be defned as those substances that add co
-
lor to a food, including natural components (Parra, 2004). In
other words, they are the group of additives responsible for
providing the desired and expected color of each food, that
is, they provide, reinforce, or homogenize its color to make
it more appealing to consumers (Cubero et al., 2002). Their
use ensures a standardized tone in food products (Masone et
al., 2015).
Synthetic colorants provide greater intensity of coloration
(requiring a smaller amount of colorant to achieve the same
efect), ofer a wider range of colors, are more stable to li
-
ght, pH, and temperature, are easier to reproduce the desired
color, and have lower probabilities of interacting with other
additives (Astiasarán et al., 2003).
Consumer concern about the safety of synthetic colorants
has increased interest in using natural colorants as additives
(Gil, 2010), making them increasingly popular (Martins et
al., 2016) for being less toxic and harmful to health, as well
J. Food Sci. Gastron
. (January - June 2023) 1(1): 22-34
24
as having a lower environmental impact (Silva, 2006). For
this reason, the search for alternatives to synthetic colorants
is a challenge in which the agro-industrial sector invests all
its resources (Cano, 2011).
Parra (2004) conducted a comparative study between the
use of synthetic and natural colorants, concluding that syn-
thetic colorants have better functional and technological cha-
racteristics than natural ones, making them more suitable for
use as additives in a wide range of foods. In other words,
they are more stable, provide better color uniformity, and
mix more easily, resulting in a wide range of shades.
In contrast, other studies have reported that synthetic co-
lorants have numerous side efects. These include allergic
reactions, such as allergic gastroenteritis (Prado et al., 2012).
Recent studies focus primarily on the connection between
these colorants and behavioral disorders in children (Am-
chova et al., 2015). Some even promote hypersensitivity re-
actions causing urticaria, angioedema, and asthma (Vidotti
et al., 2006).
This has favored interest in obtaining colorants from na-
tural sources as possible substitutes for synthetic colorants,
as there is currently no evidence of their toxicity in humans
(Soria et al., 2007). Anthocyanins have thus become an in-
teresting option in this regard due to their antioxidant and
cytotoxic activities (Kong et al., 2003).
Natural Dyes
Most natural dyes are of plant origin; they can be pure
compounds or products of extraction. The latter are obtained
from food raw materials and may be associated with other
molecules. The main natural pigments belong to three major
categories: porphyrin pigments, which include chlorophylls
and heme pigments; carotenoids, which include β-carotene,
lycopene, and xanthophylls; and fnally, favonoids and their
derivatives (Linden & Lorient, 1996).
Natural dyes are replacing synthetic ones due to their safe-
ty and lack of serious side efects. Their disadvantage is that
larger amounts of the active principle are needed for indus-
trial use, unlike synthetics, which are produced on a large
scale and at low cost (Vásquez, 2012).
Anthocyanins: general overview
Flavonoids are one of the most distinctive groups of se-
condary metabolites in higher plants (Winkel-Shirley, 2001);
in turn, anthocyanins are the most important group of favo
-
noid pigments in plants. Anthocyanins are non-nitrogenous
water-soluble plant compounds (Badui, 2006), considered
favonoids because they have the C6-C3-C6 carbon skeleton
(Fennema, 2000; Garzón, 2008).
They are glycosides of anthocyanidins, which are aglyco-
ne bound to a sugar via a glycosidic bond and consist of two
aromatic rings A and B connected by a three-carbon chain.
The diferences between anthocyanins are related to trans
-
formations in the chemical structure of the B ring, such as
the number of hydroxyl groups, sugars, and aliphatic or aro-
matic acids attached to the molecule, as well as the position
of the attachments (Kong et al., 2003).
Among the sugars that are part of the molecule, in order
of abundance, are glucose, rhamnose, galactose, xylose, and
arabinose, and occasionally, gentiobiose, rutinose, and so-
phorose (Badui, 2006). The basic skeleton of anthocyanins
is the 2-phenylbenzopyrilium salt of favilium with diferent
substitutions (Sousa et al., 2005). Anthocyanic pigments (an-
thocyanins) are hydroxylated and methoxylated derivatives
of the salt (Eder, 1996).
Approximately 20 anthocyanidins are known; the most
important ones are pelargonidin, delphinidin, cyanidin, pe-
tunidin, peonidin, and malvidin, names that derive from the
plant source from which they were frst isolated. The com
-
bination of these aglycones with diferent sugars generates
approximately 300 anthocyanins, which are responsible for a
wide range of colors, from colorless to purple (Badui, 2006).
The color of anthocyanins depends on the number and
orientation of hydroxyl and methoxy groups in the molecu-
le. Increases in hydroxylation produce shifts towards blue
hues, while increases in methoxylation produce red colors
(Stintzing et al., 2002). On the other hand, glycosylation and
acylation of the sugars increase the stability of the pigment
(Giusti & Wrolstad, 2003).
Stability of anthocyanins
The stability of anthocyanins is related to the degree of oxi-
dation, temperature, ionic strength, acidity, interaction with
other complex molecules and free radicals (Garzón, 2008),
chemical structure, concentration, light, oxygen, solvents,
presence of enzymes, favonoids, proteins, and metal ions
(Castañeda et al., 2009; Olaya et al., 2009; Owusu, 2005).
pH afects the structure, color, and stability of anthocya
-
nins due to the transition of diferent chemical species. This
phenomenon is known as the bathochromic efect. As pH in
-
creases, it shifts from the orange-red of pelargonidin in aci-
dic conditions to the intense violet-red of cyanidin in neutral
conditions, and to the purple-blue of delphinidin in alkaline
media (Garzón, 2008). At acidic pH, it exists in its most sta-
ble form as the red-favilium cation; at pH values close to
neutrality, it appears as chalcone or hemiacetal, which are
unstable and colorless forms, and at higher pH, it becomes a
highly oxidation-sensitive purple quinoid form (Brouillard,
1982).
J. Food Sci. Gastron
. (January - June 2023) 1(1): 22-34
25
Bordignon et al. (2009) studied the extraction of anthoc-
yanins from strawberries (Fragaria vesca L.) in the pH ran-
ge of 1 to 13 and found that the best extraction occurred at
the lowest pH value. Zapata (2014) reported that at a pH of
2.1, optimal extraction of total anthocyanins in blueberries
(Vaccinium corymbosum) was achieved. As pH increased,
the anthocyanin content began to decrease due to the degra-
dation of the favilium cation, leading to the formation of
hemiacetal and chalcone, both of which are unstable forms.
Moldovan et al. (2012) studied the degradation kinetics of
anthocyanins present in extracts of sour blueberries (
Vibur-
num opulus
L.) during storage at pH 3 and 7, concluding
that the lowest degradation occurred at the lowest pH va-
lue. Laleh et al. (2006) investigated the infuence of pH on
anthocyanin extracts from four species of the genus Berbe-
ris, observing that the lower the pH, the less degradation of
anthocyanins occurred. For this reason, the practical use of
these pigments as natural dyes is limited to acidic foods with
pH below 3.5 (Francis, 1995; Hutchings, 1999).
High temperatures cause the degradation of these pig-
ments by causing the loss of sugar from the molecule, resul-
ting in the opening of the ring and the formation of chalcones
(Falcão et al., 2008). High temperatures can lead to the loss
of the glycosylating sugar at position 3 of the molecule and
the opening of the pyran ring, resulting in the production of
colorless chalcones (Falcão et al., 2008; Garzón, 2008; Fal
-
cão, 2003).
Kirca et al. (2006) studied the stability of anthocyanins
from black carrots (Daucus carota L.) added to fruit juices
(apple, grape, orange, grapefruit, tangerine, and lemon) and
nectars (apricot, peach, and pineapple). The juices were sub-
jected to thermal treatments in a range of 70 to 90 °C and
then stored between 4 and 37 °C. The results showed that the
degradation of anthocyanins was greater in products treated
at 90 °C.
On the other hand, Pereira et al. (2010) studied the degra-
dation kinetics of anthocyanins during the thermal treatment
of blueberry juice between 40 and 80 °C, noting that this was
frst-order degradation and that degradation was greater at
higher temperature values. Similar results were reported by
Wang & Xu (2007) when studying the degradation kinetics
of anthocyanins in blackberry juice during thermal treatment
and storage. Likewise, Moldovan et al. (2012) reported that
the degradation kinetics of anthocyanins in extracts of sour
blueberries (
Viburnum opulus
L.) during storage between 2
and 75 °C resulted in frst-order kinetics.
The rate of degradation of this factor is also infuenced by
the presence of oxygen, pH, and structural conformation. In
general, the structural characteristics that lead to increased
stability against pH changes also lead to thermal stability.
Highly hydrolyzed anthocyanidins are less stable than me-
thylated, glycosylated, or acetylated forms (Fennema, 2000).
Rebolledo (2007) reported similar results in a concentrate
of cranberry juice (Vaccinium macrocarpon) obtained by na-
nofltration; the concentration of anthocyanins present in the
concentrated juice decreased with thermal treatments depen-
ding on the temperature, in an almost linear function. Howe-
ver, the color was not afected by either thermal treatments
or storage time.
Oxygen afects anthocyanins directly by oxidizing them
or indirectly by oxidizing constituents in the medium that
then react with the anthocyanins (Falcão, 2003), resulting in
the formation of brown or colorless products. Anthocyanins
can react with oxygen radicals, acting as antioxidants. These
oxidation mechanisms are favored when the temperature in-
creases (Rein, 2005).
The efects of oxygen and ascorbic acid on the stability of
anthocyanins are related. Ascorbic acid decolorizes anthoc-
yanins in the presence of oxygen, copper, and iron ions by
forming hydrogen peroxide, resulting in the degradation of
both compounds when stored for extended periods (Badui,
2006). This reaction is inhibited in the presence of favonols
such as quercetin. Hydrogen peroxide acts by breaking the
pyrilium ring of the anthocyanin through a nucleophilic at-
tack at C-2, producing colorless esters and coumarin deriva-
tives. These degradation products are destroyed and polyme-
rized to form brown precipitates (Fennema, 2000).
The efect of ascorbic acid on the stability of anthocya
-
nins has been explained as a possible condensation reaction
between the acid and the pigments (Poei-Langston & Wrols-
tad, 1981). Ferreira et al. (2007), when studying the efect of
light on the stability of anthocyanins in white spinach fruit
extract, concluded that light had an adverse efect on their
stability. Laleh et al. (2006) reached the same conclusion in
their research regarding the stability of anthocyanins present
in extracts of fruits from four species of the genus Berberis,
as did Devi et al. (2012) when studying the stability of antho-
cyanins extracted from red sorghum bran. Cevallos-Casals
& Cisneros (2004) found that during exposure to light, the
purple-feshed sweet potato dyes were degraded more slowly
than the anthocyanins from purple corn, suggesting a protec-
tive efect of acylation in the anthocyanin molecule.
Anthocyanins change color when they form complexes,
chelates, and salts with sodium, potassium, calcium, mag-
nesium, tin, iron, or aluminum ions; for this reason, it is re
-
commended that cans used for packaging foods containing
anthocyanins be coated with a protective lacquer to minimi-
ze their interaction with undesirable metals (Badui, 2006).
The nature of the sugars infuences the stability of antho
-
cyanins. For example, anthocyanin containing galactose is
more stable than that with arabinose (Lock, 1997). Sugars at
high concentrations, as occurs in fruit preserves, stabilize an-
J. Food Sci. Gastron
. (January - June 2023) 1(1): 22-34
26
thocyanins. This efect is believed to be due to the reduction
in water activity (a
w
). The nucleophilic attack of water on the
favilium cation occurs at position C-2, forming a colorless
carbinol base. When sugars are present in concentrations low
enough to have little efect on a
w
, they or their degradation
products can sometimes accelerate the degradation of antho-
cyanins.
At low concentrations, fructose, arabinose, lactose, and
sorbose have a greater degrading efect on anthocyanins than
glucose, sucrose, and maltose. The degradation rate of an-
thocyanin follows the degradation rate of sugar to furfural.
Furfural, which is derived from aldopentoses, and hydroxy-
methylfurfural, a derivative of ketohexoses, result from the
Maillard reaction or from the oxidation of ascorbic acid.
These compounds easily condense with anthocyanins, for-
ming brown compounds. The mechanism of this reaction is
unknown. It is highly temperature-dependent, accelerated by
the presence of oxygen, and is very evident in fruit juices
(Fennema, 1995).
On the other hand, the concentration of the pigment and
a
w
of the medium afect the stability of the color of antho
-
cyanins (Garzón & Wrolstad, 2001; Garzón & Wrolstad,
2002). Olaya et al. (2009) observed that a
w
of 0.35 caused
the highest rate of degradation in anthocyanins from Castilla
blackberries (
Rubus glaucus
Benth) and tamarillo (
Solanum
betaceum
Cav.) at a storage temperature of 40 °C. The cause
of the degradation of anthocyanins due to a
w
is likely due to
increased interaction between water and the favilium cation,
leading to the formation of an unstable pseudobase (Garzón
& Wrolstad, 2001; Fleschhut et al., 2006).
Garzón & Wrolstad (2002) demonstrated that increasing
the pigment concentration in concentrated strawberry juices
improved the stability of anthocyanins, delaying color chan-
ge compared to non-concentrated strawberry juice stored at
25 °C. The water molecule is involved in reactions that de-
teriorate anthocyanins, so its removal is advisable to reduce
the chances of nucleophilic attack on the favilium cation
(Zapata, 2014).
Falcão et al. (2008) reported in their study evaluating the
stability of anthocyanins from crude extracts of Cabernet
Sauvignon grape skins (Vitis vinifera L.) that the half-life
of anthocyanins and the percentage of color retention were
higher at a temperature of 4 ± 1 °C, at pH = 3, and in the ab-
sence of light. However, anthocyanin degradation was grea-
ter when the storage temperature was 29 ± 2 °C under the
same conditions. Ersus and Yurdagel (2007) observed a simi-
lar behavior in microencapsulated black carrot anthocyanins,
where the half-life of the pigments was three times greater at
4 °C compared to storage at 25 °C. In general, anthocyanins
are more stable in acidic media, free of oxygen under cold
conditions, and in the dark (Eder, 1996).
Sources of anthocyanins
Anthocyanins are a group of water-soluble natural pig-
ments that impart red, purple, and blue coloration to many
fruits such as cherries, plums, strawberries, raspberries, and
blackberries, among others (Fennema, 2000; Castañeda et
al., 2009). Other sources of anthocyanins include cereals
(purple corn) and some vegetables (Escribano-Bailón et al.,
2004).
Anthocyanins are among the most well-known natural co-
lorants. They are responsible for the red, orange, blue, and
purple colors of cherries, plums, strawberries, raspberries,
blackberries, grapes, red and black raisins (Lepidot et al.,
1999), as well as apples, roses, and other plant-derived pro-
ducts like fowers (Badui, 2006). They signifcantly infuen
-
ce the sensory characteristics of foods due to their attractive
colors and potential health benefts (Castañeda et al., 2009;
Bridgers et al., 2010; Aguilera-Otíz et al., 2011).
In recent years, the study of anthocyanins in tropical fruits
has gained momentum due to their coloring capacity (Gar-
zón, 2008). Anthocyanins have been identifed and quanti
-
fed in some tropical fruits such as acerola (
Malphigia emar-
ginata
), jussara (
Euterpe edulis
), guajiru (
Chrysobalanus
icaco
), and jambolan or black cherry (
S. cumini
) (De Brito
et al., 2007).
Drying processes
The food industry has a signifcant interest in powdered
additives, particularly concerning their stability (physical,
chemical, and microbiological), cost reduction in transpor-
tation and packaging, as well as for preparing dry products
(Schmitz-Schug et al., 2013).
There are many drying techniques such as spray drying,
freeze-drying, and tray drying that have been developed to
increase productivity and achieve better process control to
enhance product quality (Cano-Chauca et al., 2015). Both
freeze-drying and spray-drying ofer a clear advantage in ob
-
taining products with low moisture content and high sensory,
nutritional, and functional quality (Mosquera, 2010).
Freeze-drying is a unit operation by which frozen water in
food passes directly from a solid state to a vapor state under
high vacuum pressure (Rodríguez, 1986). According to Lia-
pis & Litchefel (1979), the most important characteristic to
highlight about this operation is the excellent quality of its
products, primarily due to the large amount of water remo-
ved, low thermal degradation, retention of volatile materials
responsible for aroma and favor, and the rigid structure of
the dried material.
Another important feature of freeze-drying is the easy re-
hydration and original reconstruction of the dried products,
due to the low degree of cellular and structural breakage
(Boss, 2004). However, freeze-drying is a highly costly te-
J. Food Sci. Gastron
. (January - June 2023) 1(1): 22-34
27
chnique, in addition to the long periods required to obtain a
product in optimal conditions. The energy expenditure invol-
ved in the process is high, considering that the raw material
must undergo two processes, plus the energy necessary for
handling the residual water (Barbosa-Cánovas et al., 2005).
These factors have limited the expansion of its use not only
in the food industry but also in the pharmaceutical sector,
paving the way for other less costly and more efcient tech
-
niques, such as spray drying (Mosquera, 2010).
Spray drying
Natural colorants have gained signifcant importance in
the global market, leading to the need to obtain them in pow-
dered form to facilitate their transport and dosing, using a
drying treatment under conditions that do not damage the
product (Devia & Saldarriaga, 2005). Spray drying is a unit
operation that transforms liquid substances into powder, fa-
cilitating their preservation, storage, transport, and handling,
among others (Bhandari et al., 2008), and ofers high ef
-
ciency and the ability to conserve the natural components
present in these products (Bahnasawy et al., 2010).
The transformation from liquid to dry particles requires
four basic stages: feeding atomization, air-liquid contact,
water evaporation, and particle separation. It is the most
common technique for microencapsulating components in
the food industry; furthermore, it is the cheapest, with pro
-
duction costs lower than most other methods (Chhun, 2006).
Drying conditions determine efcient microencapsulation;
the operational factors that infuence it the most are feed fow
rate, inlet and outlet air temperatures, and feed temperature
(Liu et al., 2004), types of carriers and their concentration
(Krishnaiah et al., 2014). The feed temperature relates to vis-
cosity; as the temperature increases, the viscosity and droplet
size increase. The inlet temperature determines the drying
rate and fnal moisture content of the product (Dubernet &
Benoit, 1986).
Air temperatures control the moisture content of the pow-
dered product. As the inlet temperature increases and the
temperature diference in the dryer decreases, the moisture in
the product will decrease. Most products dried by spray dr-
ying contain 1 to 6% moisture (Reineccius, 2006). Although
drying temperatures are high, process times are short com-
pared to other drying processes, making this technique more
cost-efective for heat-sensitive materials (Mosquera, 2010).
The drying of fruit juices, like that of other products with
high sugar content, presents technical difculties due to their
high hygroscopicity and thermoplasticity under high tempe-
rature and humidity conditions (Adhikari et al., 2004). Du-
ring the drying of these products, syrup can remain on the
walls of the drying chamber. Additionally, there is the issue
of unwanted agglomeration in the drying chamber and con-
duits, which can cause low product yields and operational
problems. The problem of stickiness has been related to low
glass transition temperature (Tg) values (Bhandari & Howes,
1999). Tg is the temperature at which products in an amor-
phous state transition from a glassy to a rubbery state, or vice
versa (Roos, 1995).
For this reason, innovations have been made in the use of
encapsulating materials as vehicles to facilitate drying du-
ring the production of fruit powders (Bhandari et al., 1993).
Several authors have highlighted their use to reduce the ad-
hesiveness of the material and, in some cases, the deposition
problems on the equipment walls. The selection of the mate-
rial to be used as a vehicle and its concentration will depend
primarily on the product being developed and the anti-caking
capacity of the vehicle (Kenyon, 1995).
Viscosity and soluble solids content are requirements in
the preparation of the mixture to be dried, as these will afect
the efciency of the drying process and the characteristics of
the fnal product. Proper viscosity of the solution and a high
total solids content are critical factors for process yield. Low
viscosity allows for better fow of the mixture in the spray
system, while a high concentration of total solids increases
yield (López et al., 2009). Total solids must be increased to
achieve a good yield in the dry product, being careful not to
excessively increase the viscosity of the mixture that will be
subjected to spray drying (Reineccius, 2006).
Materials used in spray drying
Diferent materials can be used as encapsulants. The ideal
encapsulant should form coatings, have emulsifying proper-
ties, be biodegradable, resistant to the gastrointestinal tract,
present low viscosity with a high solids content, low hygros-
copicity, and low cost (Barros & Stringheta, 2006). Further-
more, they should not impart aroma or favor (Phisut, 2012),
although they may enhance some sensory properties (Jittra et
al., 2009) and should not react with or degrade the active in-
gredient during processing and storage (Barbosa-Cánovas et
al., 2005; Ghosh, 2006). Among them are hydrocolloids such
as starch and maltodextrin with various dextrose equivalen-
ce (DE) values, gum arabic, and some proteins (Shahidi &
Han, 1993; Young et al., 1993) such as gelatin, casein, whey,
soy, and wheat (Parra, 2011). Other possible encapsulating
materials include inulin (Stevens et al., 2001) and chitosan
(Ribeiro et al., 1999).
The use of high molecular weight compounds before spray
drying is very common as an option to raise the glass tran-
sition temperature (Tg) of the dry product (Phisut, 2012).
Maltodextrin is a good solution in terms of cost and efec
-
tiveness; it is a polysaccharide obtained by the partial acid
hydrolysis of starch from corn, and potatoes, among others,
and is classifed according to its dextrose equivalence. It is
J. Food Sci. Gastron
. (January - June 2023) 1(1): 22-34
28
soluble in water, has low viscosity, is tasteless, odorless, and
forms colorless solutions (Bakowska-Barczak & Kolodzie-
jczyk, 2011), allowing for the production of free-fowing
powders without masking the original favor, which makes
them extensively used in the food industry (García et al.,
2004). Moreover, they are especially useful due to their high
solubility in aqueous solutions and high glass transition tem-
perature values as a result of their high molecular weight
(Kenyon, 1995). Maltodextrins with a dextrose equivalence
of 10 to 20 are widely used in the microencapsulation of an-
thocyanins (Ersus & Yurdagel, 2007).
Similarly, maltodextrins help reduce problems of adhe-
sion and agglomeration during storage, improving product
stability (Silva et al., 2006). Several studies have demonstra-
ted the infuence of maltodextrin concentration on moisture
content. Fazaeli et al. (2012) reported a decrease in moisture
during the drying of black mulberry juice (Morus nigra) with
increasing maltodextrin content (8, 12, and 16%); this could
be due to additional concentrations of the encapsulant resul-
ting in an increase in feed solids and a reduction in moisture.
Other authors have reached similar conclusions (Mishra et
al., 2014).
Modifed starch by the addition of lipophilic compounds
to increase emulsifying stability is another commonly used
agent (Arburto et al., 1998). It can form small droplet-like
particles (Shahidi & Han, 1993). Gum Arabic is one of the
most important encapsulants used for colorants and favo
-
rings (Beristain et al., 2001); its use is conditioned by emul
-
sion stability and good retention. In the production of pow-
ders from pigment extracts, it can be used in combination
with other encapsulants (Barros & Stringetha, 2006).
Arteaga & Arteaga (2016) evaluated the efect of a mixtu
-
re of gum arabic, maltodextrin, and modifed starch on the
antioxidant activity, rehydration capacity, and anthocyanin
content in microencapsulated blueberry powder. They ob-
served that the combination of microencapsulants infuenced
the antioxidant capacity and anthocyanin content, although it
did not afect the rehydration capacity of the powder.
Anthocyanins as natural colorants
Various studies have demonstrated the coloring ability of
anthocyanins against several matrices. Ramírez et al. (2006)
obtained a natural food colorant from Castilla blackberry
(Rubus glaucus Benth) to evaluate its efectiveness in dairy
products compared to the synthetic colorant Erythrosine (E-
127). In another study, Ramírez et al. (2007) reported that
this colorant was efective, relatively stable, and maintained
the naturalness of the products to which it was applied.
On the other hand, Cevallos-Casals & Cisneros-Zeballos
(2004) noted that despite the advantages that anthocyanins
ofer as potential substitutes for artifcial colorants, their in
-
corporation into food matrices or pharmaceutical and cos-
metic products is limited due to their low stability during
processing and storage.
Cano (2011) obtained three natural colorants from bilberry
(
Vaccinium myrtillus
L.), Castilla blackberry (
Rubus glau-
cus
), and tree tomato (
S. betaceum
Cav.) for the partial or
total replacement of curing salts in commercial sausages.
Various authors have microencapsulated anthocyanins from
diferent matrices using maltodextrin as the encapsulating
agent: blackcurrant (Bakowska-Barczak & Kolodziejczyk,
2011); black carrot (Ersus & Yurdagel, 2007); myrtle (Fang
& Bhandari, 2011); açaí (Tonon et al., 2008; Tonon et al.,
2010); grapes (Vitis vinifera L.) (Burin et al., 2011), among
others.
In the microencapsulation of anthocyanins extracted from
eggplant (
Solanum melongena
L.), it was observed that the
best spray drying conditions for anthocyanin retention were
achieved using an inlet air temperature of 180 ºC and a so-
lids concentration in the feed of 30%. Maltodextrin was used
as the encapsulating agent (Arrazola et al., 2014). They also
evaluated the stability of the powdered colorant in isotonic
beverages and Aloe vera-based drinks, concluding that sto-
rage temperature infuenced the stability of anthocyanins and
parameters such as color. The isotonic beverages and Aloe
vera drinks with maltodextrin, stored at 4 °C, showed the
highest retention of anthocyanins (54% and 77.5%, respec-
tively).
In another study, a natural powder colorant was obtained
from fg peel (
Ficus carica
L.). The aqueous extracts of fg
anthocyanins were spray dried, using maltodextrin as the en-
capsulating agent, at an inlet air temperature of 180 ± 2 ºC
and three outlet air temperatures (80 ± 2 ºC; 90 ± 2 ºC; and
92 ± 4 ºC). For drying, the fnal mixture was standardized to
20% total solids, with the addition of maltodextrin at a rate
of 16.25 g/100 mL of extract. The best conditions for obtai-
ning the powdered colorant were at an inlet air temperature
of 180 ºC and an outlet temperature of 92 ºC (Aguilera-Otíz
et al., 2012).
Functional ingredients were obtained from blackberry
(Rubus glaucus Benth) and bilberry (
Vaccinium foribundum
Kunth) pulp through microencapsulation. Several treatments
were carried out with temperatures ranging from 130 to 150
ºC and combinations of gum arabic (GA) and maltodextrin
(MD). The highest polyphenol and anthocyanin contents
were achieved at 130 ºC with 10 g GA/90 g MD for the dr-
ying of blackberry pulp and 150 ºC with 10 g GA/90 g MD
for bilberry pulp. The highest percentages of anthocyanins
reported for blackberry and bilberry powders were 75.31%
and 65.56%, respectively (Abadiano, 2015).
Herazo (2013) obtained a natural powder colorant from
anthocyanins extracted from eggplant (
S. melongena
). Spray
J. Food Sci. Gastron
. (January - June 2023) 1(1): 22-34
29
drying was carried out with maltodextrin as the encapsula-
ting agent. It was observed that temperature and percentage
of maltodextrin infuenced most physical and chemical pro
-
perties of the powder. The colorant with 30% maltodextrin
dried at 180 °C, with an efciency of 98%, showed lower
moisture content (3.43%) and a
w
(0.26), and higher solubility
(93.61%).
Santhalakshmy et al. (2015) studied the efect of inlet air
temperature on the physical and chemical properties of a
powder obtained from
S. cumini
juice. The variations were
within a range of 140 to 160 °C. The outlet temperature para-
meters (80 °C), as well as the concentration of maltodextrin
(25%), remained constant in the study. The best inlet tempe-
rature for powder production was 150 °C, yielding optimal
moisture content and a
w
for the powder.
Natural colorants were prepared from blueberry, grape jui-
ce, and hibiscus (
Hibiscus sabdarifa
L.). The extraction of
anthocyanins was performed in 95% ethanol and 0.01% ci-
tric acid, with the addition of Morrex 1918 (10-13 DE) until
obtaining 30% total solids. The most appropriate outlet air
temperature for obtaining the anthocyanin concentrate with
minimal degradation was 90 ºC (Main et al., 1978).
From black carrots, Ersus & Yurdagel (2007) extracted an-
thocyanins in acidifed ethanol. The extract was dried using
maltodextrin Stardri 10 (10 DE), Glucodry 210 (20-23 DE),
and MDX 29 (28-31 DE) as transport and encapsulating
agents. Three combinations of inlet and outlet air temperatu-
res were evaluated, maintaining a constant total solids per-
centage of 20%. The highest inlet and outlet air temperatures
caused the greatest losses of anthocyanins during the drying
process. The powder obtained at a drying temperature of
160 ºC using Glucodry 210 (20-23 DE) showed the highest
anthocyanin content. This powder was characterized based
on its anthocyanin content, antioxidant capacity, chromatic
coordinates, hygroscopicity, and dry matter.
On the other hand, Tonon et al. (2009) reported that 10 DE
maltodextrin was the encapsulant that showed the best pro-
tection and highest antioxidant activity of acai anthocyanins
(
Euterpe oleracea
Mart.), compared to 20 DE maltodextrin,
gum arabic, and cassava starch. The samples were stored at
25 and 35 ºC and a
w
values of 0.328 and 0.529; it was ob
-
served that with the increase of temperature and a
w
, their an-
tioxidant activity decreased.
Silva et al. (2013) evaluated the simultaneous optimization
of diferent encapsulating agents and temperatures to obtain
a powdered colorant from jaboticaba (
Myrciaria jabotica-
ba
). They used as encapsulating agents 30% maltodextrin
as control, 25% gum arabic + 5% maltodextrin, and 25%
CapsulTM + 5% maltodextrin. The inlet air temperatures
were 140, 160, and 180 ºC. The retention of anthocyanins,
moisture content, total solids, hygroscopicity, total color di-
ference, and antioxidant activity were the response varia
-
bles. The variant that showed the highest statistical conve-
nience corresponded to the mixture of 30% maltodextrin at
180 ºC; however, scanning electron microscopy showed that
the combination of maltodextrin and gum arabic allowed the
formation of more homogeneous particles.
A similar study was conducted by Arteaga & Arteaga
(2016), who evaluated the efect of the mixture of gum ara
-
bic, maltodextrin, and modifed starch on the antioxidant
capacity, rehydration capacity, and anthocyanin content of
a blueberry powder. The drying was carried out at an inlet
air temperature of 120 ºC. The highest values of antioxidant
capacity and anthocyanin content were obtained for the com-
bination of 11.89% maltodextrin, 12.13% modifed starch,
and 75.98% gum arabic. However, they did not infuence the
rehydration capacity.
Conclusions
Anthocyanins are an attractive option as natural colorants
in the food industry due to their ability to provide vibrant
colors and their antioxidant properties, which respond to the
growing demand for healthier and safer products. Never-
theless, their stability remains a challenge, as factors such
as exposure to light, pH variations, and high temperatures
can afect their efectiveness and durability in food products.
Spray drying emerges as a promising technique to enhance
the stability of anthocyanins, extending their shelf life and
facilitating their integration into various food matrices. The
reviewed studies confrm that this process not only preser
-
ves the bioactive properties of anthocyanins but also enables
their application in the development of new products with
natural colorants, contributing to innovation in this feld.
Despite these advances, further research is needed to optimi-
ze processing conditions to ensure greater stability and func-
tionality of anthocyanins in industrial applications.
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Conficts of interest
The authors declare that they have no conficts of interest.
Author contributions
Daliannis Rodríguez: Conceptualization, data curation,
formal analysis, investigation, methodology, supervision,
validation, visualization, drafting the original manuscript
and writing, review, and editing.
Data availability statement
Not applicable.
Statement on the use of AI
The authors acknowledge the use of generative AI and
AI-assisted technologies to improve the readability and cla-
rity of the article.
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